
Reproduction Hand Carving
Broken Hand-Carved Drawer Pull
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Broken Pull & Its Partner
The customer had accidentally snapped the pull off of this drawer, but I had an unbroken one as a model.
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Initial shaping
The first step was to glue a new piece of walnut onto the broken pull, then roughly shape it to size.
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Hand-carved repair
Next, I carved the new block into the shape of the missing section.
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Aging the new wood
Once the carving was complete, I used a solution to artificially age the new wood; this would be easier to color match.
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Ready to pull
The new hand-carved pull is colored, polished and ready for use.
Train Depot Bench Repair
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Missing moulding detail
This beautiful train depot bench was missing a carved piece from the backrest.
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Missing piece
Nothing but bare wood where the prior carved detail used to be.
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Original and new piece
The first step was to cut some wood to the size of the original moulding.
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Hand-carving the detail
Here I’m working on matching the detail of the original piece (I was doing this work while demonstrating my skills at an event at Atomic Antiques).
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New moulding in place
Once it was carved and the detail painted, I glued it in place on the bench.
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New moulding in place
Now the bench is ready to adorn a new home.
Hutch with Missing Moulding
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Missing moulding
Besides a few missing pieces of trim, this hutch was in great shape.
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Copying existing details
First I copied the existing moulding shape onto a new piece of wood.
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Cutting new moulding
I cut new trim using hand planes called “hollows” & “rounds”. Before router bits, this is how all moulding was created.
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New moulding ready
Now that the new moulding has been milled, it just needs to be cut and installed.
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New trim installed
Once in place, I can make the final tweaks to make sure it’s a perfect match.
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Colored and finished
The last step was to color the new wood then polish it to match.
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Hutch back in place
The entire piece is back together - I challenged the customer to find the repair.